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The company

Sixteen years of buying other people's problems and selling them back as solutions.

Re:IBCtote started in 2009 with a rented bay, a used pressure washer and nineteen totes. We now handle 38,000 containers a year from 11966 Brookfield Street, Livonia.

Founded
2009
Site
41,000 sq ft
People
31
Phone lines
Zero
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NO PHONE · EMAIL ONLY
A working business or personal inbox
US or Canadian number, e.g. (313) 442-8190
US ZIP 48150 or Canadian A1A 1A1

Fields marked * are required and are checked before sending — we answer by email only. See our quote checklist to speed things up.

2009

It started as an argument about waste disposal invoices.

A chemical blender in Toledo was paying to dispose of containers that were structurally perfect. Nineteen of them, the first month, collected on a borrowed flatbed and washed in a rented bay off Brookfield Street with a second-hand pressure washer.

The insight was not complicated and it was not original. What was unusual was deciding, quite early, that the whole business would stand or fall on documentation rather than on price — that a reclaimed container with a known history is a different product from a reclaimed container without one.

That decision cost us about a fifth of our intake volume in 2013 when we made written prior-contents declarations mandatory. It is also the reason we are still here.

  • Founded 2009, Livonia, Michigan
  • 41,000 square feet, 168 outbound bays
  • 31 people, including six drivers and two fabricators
  • 418,900 containers handled to date

Read the full timeline

24 of 168 bays shown · Livonia, MI
2009founded, with nineteen totes in the first month
418,900containers handled since
31people on the payroll
0phone lines, by deliberate choice
How we work

Four habits that are unusual enough to be worth explaining.

No phone line

Not a cost-saving measure. Cargo declarations have to be written to be useful, quotes involve nine variables that nobody holds accurately in conversation, and our customers are mostly not sitting at desks. Everything by email, read by a person, answered inside one business day.

Photographs of the actual units

Four per container, 152,000 a year. You see the exact units before you pay. It started as a way of ending a recurring argument about Grade B expectations and turned into our most effective quality control.

Published failures

The impact report names every target we missed and why. In 2025 that was landfill diversion, the first electric yard tractor and phase two of the rooftop solar. Two customers have told us the honesty is why they switched to us from a larger competitor.

We will talk you out of the sale

Every new-container quote comes with the reclaimed alternative and the carbon difference. Every 330-gallon enquiry for dense cargo gets steered to a 275. Every request for used totes for drinking water gets refused and redirected to rebottled.

“Deleting the word eco-friendly from our website was the best sales decision we ever made. It forced us to find out what our actual numbers were.”

Founder · Re:IBCtote, Livonia
Reference

The company in numbers.

Re:IBCtote operational facts
ItemFigureNote
Founded2009One rented bay and a used pressure washer
Site41,000 sq ft11966 Brookfield St, Livonia, MI 48150
Outbound bays168Numbered and sorted by grade and configuration
People31Including six drivers and two fabricators
Containers handled to date418,900Each with a passport record since 2023
Containers handled in 202538,210Our largest year
Fresh water per wash11.5 gal86% of wash water recirculated
Landfill diversion94.2%Residual 4.4% published annually
Weld nodes inspected per cage44 – 54Counted individually, not sampled
Photographs per unit4Plus the cage stamp, before despatch
Record retention7 yearsReissuable against a cage ID
Rooftop solar31% of yard electricityPhase two deferred on a utility queue
Road fleet6 diesel tractors41% backhaul utilisation, averaging 6.4 mpg
Telephone lines0Deliberate; everything in writing
Vendor file

Documents we will send in one email.

Ask for the vendor pack and all of this arrives together, usually inside the hour.

  • W-9
  • Certificate of insurance — general and product liability
  • Wash bay standard operating procedure, covering all four routes
  • Sample wash record and sample leak test record
  • Prior-contents declaration template for your own fillers
  • Industrial wastewater discharge permit number and latest sampling summary
  • Impact methodology document with the full factor table
  • A signed statement of what we are NOT certified for — the honest half
  • Hazardous waste generator registration details for residual streams
  • Record retention policy and how to request a reissue against a cage ID
The yard, in four numbers
418,900containers handled since 2009
94.2%of intake diverted from landfill
11.5 galof fresh water per container washed
168numbered outbound bays in Livonia
Photographed, not rendered

The yard, this month.

We photograph every unit before despatch, and we photograph the yard because a supplier who will not show you their own concrete is telling you something.

Rows of white caged IBC totes stacked two high on a concrete apron beside an open warehouse door.
Outbound bays beside the wash house. Caps, valves and dust caps are fitted before a unit is allowed into this row.
A forklift lifting a caged tote onto a flatbed trailer already loaded two rows deep with totes.
Load planning in progress. A 53-foot deck takes twenty on the floor, which is why we ask whether your quantity is flexible.
White, ghosted and black caged totes on a yard apron with a loaded trailer backed in behind them.
Mixed-grade stock on the apron: a clean white bottle, a black UV-stabilised one and a ghosted unit that will price as Grade B.
The gate rule

Cargo we will not accept, at any price.

Published because an undeclared container in a recirculating wash system can affect a hundred units before anybody notices. The upside of accepting one is a trailer's margin; the downside is a drained loop and a contaminated batch.

  • Pesticides and herbicides — residues persist in HDPE at agronomically significant levels
  • Pharmaceutical actives — potent at trace levels with no validatable removal route here
  • PFAS-containing formulations, including firefighting foams
  • Isocyanates — they cure, and a cured film is a lining no wash removes
  • Radiological material
  • Anything that has been in a fire — heat-affected HDPE is structurally unpredictable
  • Polymerising oils such as tung and linseed
  • Any cargo nobody will name in writing, which overrides every other line on this list
Reference FAQ

What people ask about how we operate.

Can I get a certificate for my sustainability report?

Yes, with every take-back collection: unit count, weighed mass, the split between resale, recondition, upcycle and recycle, and estimated CO₂e avoided referenced to the published factor table.

It is a much better figure than 'we recycle our containers', and it survives the question of where the number came from.

Is reusing a container actually better, or is washing it worse?

Better, by roughly thirty to one. A new 275-gallon composite IBC carries about 112 kg CO₂e of embodied impact. A wash cycle costs 2.3 kg CO₂e and 11.5 gallons of fresh water.

Reuse does not reduce embodied carbon; it amortises it. One cage across seven service lives divides the manufacturing impact by seven instead of paying it again each time.

Why do you publish your landfill figure?

Because a diversion rate without a residual figure is a marketing number. Anybody can say they divert 94% of their material.

Our 4.4% is mostly used gaskets, labels, adhesive residue and wash sludge. Gaskets are the largest contributor by count, they are thermoset, mixed and contaminated, and we genuinely cannot find anyone to take them.

Do you buy carbon offsets?

No, and we do not net anything against anything. Avoided emissions are reported as avoided emissions, separately from our own footprint.

Our trucks burn diesel — six tractors averaging 6.4 mpg. Milk runs and backhaul matching cut the miles per container by about 41%, which is real, but the fuel is still fuel.

Can my old bottles be recycled back into new tote bottles?

Realistically no, and anybody claiming otherwise is being loose with language. Post-industrial container flake carries prior-cargo risk and is not food-contact approved, and tote bottles are a demanding moulding application that wants consistent virgin-grade resin.

Our flake becomes drainage pipe, pallets and agricultural tubing at 68% recovery. Cages and pallets go to a regional electric arc furnace at 92% recovery.

Are your figures third-party verified?

No. The factor table and boundary definition get an external desk review each January by an independent consultant who checks arithmetic and factor sourcing.

That is a desk review, not certified verification, and we describe it that way deliberately. The full methodology, including three stated limitations, is published.

Reference

The four wash routes and what each one logs.

Wash routes, parameters and the grade each produces
RouteTemperatureChemistryRinsesVerificationGrade produced
1 — Rinse onlyAmbient to 100 °FNone or mild1–2 drained chargesVisualB — rinsed
2 — Hot caustic140–160 °FAlkaline detergent, dosed3 cascade chargesConductivity + scopeA — washed
3 — Potable triple140–160 °FFood-safe alkaline3 full potable chargesConductivity vs supply + odourA — food
4 — Customer SOPAs specifiedAs specifiedAs specifiedEvery parameter loggedAs agreed

The route is chosen by prior cargo at the inspection stage, not by price at the sales desk. Fresh water use is 11.5 gallons per unit across all routes because the rinses cascade.

Commercial FAQ

Commercial questions.

Will you tell me to buy something cheaper?

Frequently, and it is commitment seven of our circular pledge: every new-container quote includes the nearest reclaimed option with the carbon difference written out.

We also steer dense cargo from 330s to 275s, site water from Grade A to Grade C, and drinking water away from used bottles entirely.

What is the minimum order, really?

One unit, on every product line. There is no hidden minimum and no 'pallet quantity only' rule.

Freight is what makes single units expensive. Inside our six weekly lanes we will usually fold one tote into a scheduled route rather than quoting LTL, which is why a single-unit order to Toledo costs a fraction of a single-unit order to Dallas.

Can I see the exact units before paying?

Yes, and it is standard rather than a concession. Four photographs per unit plus the cage stamp, tagged to a bay number, emailed before payment.

This started as a way of ending a recurring argument about Grade B expectations. It turned into our most effective quality control, because an inspector who knows the photograph goes to the customer grades more conservatively.

How do I know the grade is honest?

Because the disqualifiers are published. A Grade A food unit drops to Grade A washed if there is more than one prior cargo, if the declaration is missing, if third-rinse conductivity is out of tolerance, if the scope shows film, or if the odour check fails.

Ask any supplier what would disqualify a unit from the grade they just sold you. A supplier who cannot answer immediately does not have a grading system.

What happens if a unit is not as described?

We replace it, re-grade and refund the difference, or collect it and refund in full — your choice, not ours.

We have refunded four units in the last three years. All four were our grading error, and all four customers still buy from us.

Do you substitute units without telling me?

No. Container reconditioning depends on inspection outcomes we cannot fully predict, so units occasionally fail during processing.

When that happens we tell you immediately and offer the nearest available alternative, rather than quietly shipping something different and hoping the photographs were not studied.

On this subject
S70×6camlock type CEPDMVitontriple rinsecascade rinsehot causticcrazingstress whiteningghostingcreepsumpheelheadspacespecific gravitystack rating
Primer

Fourteen stations: what happens between the gate and the truck.

A container that arrives on a Monday morning and leaves as Grade A food on Thursday has been through fourteen stations, and at eight of them it can lose a grade or be pulled out entirely. This is the route, in order.

1 — Gate and declaration

Nothing comes off the trailer without a named prior cargo in writing. No name, no entry; the load goes back. This is the single rule that protects everything downstream, because one undeclared pesticide tote in a recirculating wash loop can affect a hundred units before anybody smells it.

2 — Exclusion screen

The declared cargo is checked against the published exclusion list. Pesticides, pharmaceutical actives, PFAS formulations, isocyanates, radiological material, fire-affected units and polymerising oils are refused outright, whatever the condition and whatever the price.

3 — Heel drain and measure

Residual cargo is drained, measured and routed to the correct waste stream. Under a gallon is normal. Above five gallons the load is a liquid-waste job rather than a container job, and it is priced or refused as one.

4 — Weigh and log

Yard scale, not a unit count. Every published tonnage on this site traces back to this scale, which is why our disposition table reports weight and units separately and why they do not divide into each other neatly.

5 — Cage and base inspection

Node by node, 44 to 54 of them, counted rather than sampled. Diagonals measured. Base welds loaded and watched. Galvanising checked at the welds, which is where it always goes first.

6 — Bottle condition

Wall thickness at four points, raking light across the whole surface for crazing, sump checked for stress whitening, mid-wall measured for bulge against a datum. This is where most grade losses happen, and none of them are about cleanliness.

7 — Wash route assignment

Decided here, by prior cargo, by an inspector — not at the sales desk by price. A food cargo goes to Route 3 whether the customer asked for it or not; an industrial cargo cannot buy its way onto Route 3.

8 — Wash

Route 1 rinse, Route 2 hot caustic, Route 3 potable triple rinse, or Route 4 to a customer's own written SOP. Temperature, dwell, rinse count and chemistry dosing are logged against the cage ID as it happens, not reconstructed afterwards.

9 — Rinse verification

Third-rinse conductivity against the day's measured supply water, final pH, 360-degree internal scope, and an independent two-operator odour check with the cap off. Any one of them failing sends the unit back to station 8.

10 — Hardware

New gasket on every Grade A and B unit, no exceptions. Valve function-tested and replaced if scored. New cap. Adapter threads checked under a light. Tamper seal on anything food-grade.

11 — Leak test

Pneumatic pressure decay on the complete assembly, under 1 kPa loss in ten minutes. Method, pressure, hold time and measured decay are written to the record — a pass with no numbers behind it is not a leak test.

12 — Grade and passport

The grade is assigned against the published criteria and written to the passport with the cage ID, the wash route, the test dates and the operator who did it. Seven years of retention, reissuable on request.

13 — Photography

Four shots of the actual unit plus the cage stamp, bay number visible. These go to the customer before payment. It started as a way of ending arguments about Grade B and became our best quality control, because an inspector who knows the photograph goes out grades more conservatively.

14 — Bay and load plan

Into one of 168 numbered bays by grade and configuration, then load-planned against trailer capacity. Twenty on the floor, forty double-stacked empty. If your order is twenty-two units, this is the station where somebody emails you to suggest twenty or forty.

Deep reference

The twenty-two point intake inspection.

Every check applied to every container that comes through the gate
#CheckPass criterionFail consequence
01Prior-contents declaration presentNamed product, filler, fill dateQuarantine bay until named, or refused
02Cargo against exclusion listNot on the published listRefused at the gate, load turned away
03Residual heel volumeUnder 1 gal, drainableCharged back, or refused above 5 gal
04Odour, cap off, ambientNo detectable cargo odour after rinseDrops to Grade C or reclaim
05Bottle wall thickness, four pointsWithin 15% of nominalReclaim
06Crazing under raking lightNo branching cracks anywhereReclaim — crazing never improves
07Stress whitening at the sumpNone, or faint and non-progressiveGrade C maximum
08Bulge, measured at mid-wallUnder 6 mm from datumGrade C or reclaim by severity
09UV chalking on the sun faceSurface only, no wall lossGrade C for outdoor-only use
10Neck thread conditionClean start, two full turns by handRebottle or reclaim
11Internal scope, 360°No film, no deposit, no shadowingRe-wash, then regrade
12Weld node count and integrity44–54 nodes, none crackedCage repair or scrap the cage
13Cage geometry, diagonal checkWithin 10 mm across diagonalsPress back or scrap
14Galvanising conditionNo red rust through the zincGrade C, or wire-brush and paint
15Base weld to palletAll welds sound under loadScrap the base, transplant the bottle
16Pallet type and ISPM stampMatches order; stamp present if exportRe-sorted to the correct bay
17UN plate legibleAll fields readable, dates in dateSold as non-regulated service only
18Leak test, pneumatic decayUnder 1 kPa loss in 10 min at test pressureRepair and retest, or reclaim
19Valve function, full travelOpens, closes, seals dryValve replaced
20Gasket conditionNot reused on A or B — always newNew gasket fitted
21Photographs, four plus cage stampIn focus, bay number visibleReshot before despatch
22Passport record writtenCage ID, grade, route, dates, operatorUnit does not leave the yard

Checks 05 to 09 are where most units lose a grade, and they are all condition of the bottle rather than cleanliness. A container can be surgically clean inside and still be Grade C because of what five Michigan winters did to the outside.

Deep reference

Rinse verification: the numbers behind a wash record.

What gets measured, the tolerance and what it proves
MeasurementMethodPass toleranceWhat it actually proves
Third-rinse conductivityInline probe, µS/cmWithin 10% of supply waterNo dissolved residue carrying over
Supply water baselineMeasured each shiftLogged, not assumedThe comparison has a real datum
pH of final rinseProbe6.5 – 8.0Caustic or acid fully flushed
Visual, 360° internal scopeBorescope on a mastNo film, no shadow, no depositNothing clinging above the heel line
Odour, cap off, ambientTwo operators independentlyNeither detects cargoThe check a buyer will make themselves
Wash temperatureBay thermocouple, loggedRoute 2 and 3: 140–160 °FThe chemistry ran where it works
Dwell timeCycle timer, loggedPer route specificationNot a quick splash through
Rinse countCounted charges, loggedRoute 3: three full potableDilution did the work, not optimism
Drain-downInverted dwellUnder 100 ml retainedNo pooled water to go stale in storage
Leak test after washPneumatic pressure decayUnder 1 kPa in 10 minThe wash did not find a weakness

Conductivity against the day's supply water is the measurement that matters, and it is the one most wash records leave out. A number with no baseline is decoration. Ask any supplier what their third rinse read and what the tap read that morning.

Deep FAQ · process

How the process actually runs.

What happens to your wash water?

Eighty-six percent recirculates in the bay. The remainder goes to the sewer under an industrial wastewater discharge permit, whose number and latest sampling summary are in our vendor pack, and the sludge fraction is handled as a waste stream and appears in the residual line of our disposition table.

This is also why we will not advise you to pressure-wash a tote on your yard and let it run to a storm drain. That water is an effluent carrying your prior cargo, and in most jurisdictions it is a reportable discharge.

Why can't I buy my way onto the potable wash route?

Because the route is assigned at inspection by prior cargo, not at the sales desk by price. A unit that held an industrial product does not become a food container by going through Route 3 — the prior cargo is part of what Grade A food means.

If you need a food container and the available stock has industrial history, the answer is rebottling: a new bottle in an inspected cage. That is a real solution to the problem rather than a more expensive wash on the wrong unit.

Do you wash to a customer's own procedure?

Yes — Route 4. You send the written SOP, we run it and log every parameter it names: temperature, dwell, chemistry and dose, rinse count, verification method, operator, timestamps, all against the cage ID.

This is usually the cleanest way to satisfy an auditor, because the record is in your own format and names your own steps rather than asking somebody to accept ours by analogy.

How do I know the wash record belongs to the container I received?

The cage ID. Every record — intake, wash, leak test, grade, photographs, operator, dates — is keyed to the stamp on the cage you are holding, and the despatch photographs include a shot of that stamp.

Retention is seven years and reissue is a matter of emailing us the cage ID. People do this years later, usually because an auditor has asked a question about a container bought by somebody who has since left.

What does a leak test actually involve?

Pneumatic pressure decay on the complete assembly: pressurise to the design test pressure, hold, and measure the loss. Our pass criterion is under 1 kPa in ten minutes, and the record states method, pressure, hold time and measured decay.

A leak test record with no numbers on it is not a leak test record. That is the single most useful thing to check on any supplier's paperwork, including ours.

Is there anything a wash cannot fix?

Plenty. Crazing, wall loss, a persistent bulge, cracked weld nodes, a failed base weld, heat exposure, an illegible plate — none of those are cleanliness problems and no wash route touches them.

And some cargo we will not try: pesticides, pharmaceutical actives, PFAS formulations, isocyanates, polymerising oils, radiological material, anything fire-affected, and anything nobody will name in writing. Those are refused at the gate, because the downside of being wrong is a drained loop and a contaminated batch.

What is the difference between rinsed and washed?

Route 1 is a rinse: one or two drained charges at ambient to 100 °F, verified visually. It produces Grade B and it is appropriate for a great deal of industrial and agricultural work.

Route 2 is a hot caustic wash: 140 to 160 °F, dosed alkaline detergent, three cascade charges, verified by conductivity and borescope. It produces Grade A washed. The gap between them is not a detail — it is the difference between a container that looks clean and one with a measured number behind it.

One frame

Twenty on the floor, straps across.

Caged totes stacked two high with their data plates facing the camera.
Stacked with the plates facing out, so periodic test dates can be read without moving a single unit.
Deep reference

When to retire a container, and what happens to it then.

End-of-life triggers and material routing
TriggerSeverityReusable partsMaterial routeTake-back value
Crazing anywhere on the bottleAbsoluteCage, base, hardwareHDPE flake, 68% recoveryPartial — cage and base credited
Wall loss over 15% of nominalAbsoluteCage, base, hardwareHDPE flakePartial
Failed leak test after repairAbsoluteCage, baseHDPE flakePartial
Heat or fire exposureAbsolute, no exceptionsNothing — all refusedEnergy recoveryNone
Excluded prior cargoAbsoluteNothingLicensed disposalNone, and we will say why
Persistent bulge over 6 mmHighCage, base, hardwareHDPE flakePartial
Cracked weld nodes, three or moreHighBottle, baseBaled steel, 92% recoveryPartial — bottle credited
Base weld failureHighBottle, cageBaled steelPartial
Odour that will not clearMediumCage, base, hardwareHDPE flakePartial
Illegible UN plateMedium — regulated service onlyEverythingStays in non-regulated serviceFull
Cosmetic stainingNoneEverythingBack to service as Grade CFull
UV chalking, surface onlyNone for utility useEverythingOutdoor service as Grade CFull

Our standing offer is the same for all of it: when you are finished with a container, we collect and pay, including for units we will only break for material. That is cheaper for us than buying the same steel and resin on the open market, which is the whole argument for a take-back programme existing at all.

Background

How the container in your yard came to be shaped like that.

The modern caged IBC is a surprisingly young object, and almost every feature of it is the fossil of a specific problem.

1950s

Drums and nothing between

Liquids moved in 55-gallon drums or in bulk tankers. Anything in between meant handling dozens of drums, which is why the intermediate category was invented at all.

1960s

The first rigid composites

A blow-moulded plastic bottle inside a steel frame, sized to a pallet footprint so a forklift could handle it. The idea has not changed since.

1970s

The pallet footprint settles

40 × 48 inches in North America, 1,200 × 1,000 mm in Europe. Every trailer count on this site descends from that choice.

1980s

UN performance testing

Packagings began to be approved by design type and performance test rather than by prescription, which is where the 31HA1 marking family comes from.

1990s

Periodic testing arrives

The 2.5-year leak test and 5-year inspection cycle formalised, creating the date-stamped plate that decides whether a used unit can still carry a regulated cargo.

2000s

Reconditioning becomes a trade

Enough units in circulation, and enough value in a steel cage that outlasts three bottles, for washing and rebottling to be businesses rather than favours.

2009

One bay and a used pressure washer

Re:IBCtote starts in a rented bay in metro Detroit, washing totes for local chemical blenders who could not get a straight answer about prior contents.

2017

Grading gets published

We write down the disqualifiers rather than keeping them in an inspector's head, because the arguments about Grade B were taking more time than the washing.

2023

The passport

Every unit gets a record keyed to its cage ID: intake, wash parameters, test results, grade, operator, dates. Seven-year retention, reissuable years later.

2025

38,210 containers

Our largest year: 94.2% diverted, 4.4% residual published rather than rounded away, 4,281 tonnes of CO₂e avoided on factors we publish in full.

Buying anywhere

Ten questions that tell you what a supplier actually is.

Ask these of us too. A supplier who answers all ten without hesitation is running a real process; one who cannot answer three of them is reselling whatever came in on the last truck.

  • What was in this specific unit, and who filled it? Hesitation here is the only red flag that matters.
  • What would disqualify this unit from the grade you just sold me? No published disqualifiers means no grading system.
  • Can I see photographs of the actual units before I pay, with the cage stamp visible?
  • What did the third rinse read, and what did your supply water read that morning?
  • Is the gasket new? If not, why am I paying for a clean container with the old cargo's elastomer in it?
  • What method, pressure and hold time was the leak test, and what decay did it measure?
  • Are the periodic test dates on the plate in date, and will you photograph the plate?
  • Are containers and freight quoted as separate lines?
  • Will you put in writing what you are not certified for?
  • Will you take these back at end of life, and will you pay for them?
Where the mass goes
68%HDPE recovery on our own line, after label and residue loss
92%steel recovery, mill confirmed
11.5 galfresh water per wash, all four routes
86%of wash water recirculated in the bay
Deep FAQ · impact

Impact questions, answered with the arithmetic.

Why do you publish a landfill figure?

Because a diversion rate without a residual figure is a marketing number. Ours was 94.2% diverted and 4.4% to landfill in 2025 — gaskets, labels, adhesive and wash sludge, 61,428 lb of it, weighed on the yard scale.

If a supplier quotes you a diversion percentage and cannot immediately tell you what the residual was and what it consisted of, the percentage is not measured. It is estimated, and estimates in this industry drift upward.

Is reuse really better than recycling?

By a wide margin, for this product. Recycling a tote recovers 68% of the HDPE and 92% of the steel and then spends energy turning flake back into a product. Reusing it spends 2.3 kg CO₂e on a wash and keeps 100% of both materials doing the job they were made for.

That is why our disposition table reads 61.4% resold as containers and 18.9% reconditioned, with recycling at 7.2%. Recycling is what we do when reuse has genuinely been exhausted, not as a first resort with a better story attached.

What is the water footprint of a wash?

11.5 gallons of fresh water per container, metered across 2025 and across all four routes, because the rinses cascade and 86% of bay water recirculates.

Against that, making the HDPE bottle it displaced would have used about 4.1 gallons per pound of process water on the low end of the published range — roughly 172 gallons for a 42 lb bottle — plus 1.2 gallons per pound for 86 lb of steel. The wash is not close to being the expensive part.

Can I use your numbers in my own reporting?

Yes, and the methodology document exists for that purpose: every factor, its published range, and which end we chose. Several customers put the disposition record for their own returned units into their annual reporting.

We will also tell you what we do not have: no third-party verified LCA, no certification scheme membership, and a solar installation that covers 31% of yard electricity rather than the number we hoped for, because phase two is sitting in a utility interconnection queue. That list is in the vendor pack too.

What is the single biggest impact in the whole chain?

Making the container in the first place. Everything else — washing, freight, our yard electricity, the fleet — is small against the cradle-to-gate impact of 42 lb of virgin HDPE and 86 lb of virgin steel.

Which means the highest-leverage decision in this entire industry is not which supplier you buy from. It is whether the container you are about to buy needs to be new, and for most cargo the honest answer is no.

Does freight cancel out the benefit?

Not remotely, at the distances involved. At 0.40 kg CO₂e per mile for a trailer carrying twenty units, a 500-mile delivery is about 10 kg CO₂e per container. Avoiding one new tote is in the region of 150 kg CO₂e.

It matters at the margins, which is why we run six scheduled lanes and chase backhaul utilisation — 41% of our return legs are loaded. But no plausible freight distance in the lower 48 makes reuse the worse option.

What happens to the parts you cannot reuse?

HDPE goes to flake at 68% recovery after label and residue loss. Steel is baled and mill-confirmed at 92%. Contaminated fractions go to energy recovery — 535 units' worth in 2025, 1.4% of intake.

The genuine residual is gaskets, labels, adhesive and wash sludge: 4.4% of intake by unit count, 61,428 lb by weight. We publish it rather than rounding it away, and the weight comes from the scale rather than from a unit count.

How it goes

From enquiry to units on your dock, in seven steps.

No telephone lines, deliberately. Everything in writing means everything is reviewable later, by you as well as by us.

1 — You tell us the cargo and the end use

Not the grade. The cargo and what you are doing with it. Half the quotes we re-cut are because somebody asked for food-grade to hold site water, and the other half are because somebody asked for Grade B to hold a food product.

2 — We name a grade and say why

With the published disqualifiers attached, so you can see what would drop the unit out of that grade. If a cheaper grade does your job, we say so in the same email — it is a better business than selling you the expensive one once.

3 — Photographs of the actual units

Four per unit plus the cage stamp, tagged to a bay number, before you pay anything. Standard, not a concession, and not a stock image of a different tote.

4 — Containers and freight quoted separately

Two lines, always. A single delivered number hides which of a dozen variables you are paying for, and makes comparing two suppliers impossible.

5 — Load plan against trailer capacity

Twenty on the floor of a 53-foot van, forty double-stacked empty. If your number sits just over a trailer boundary we will tell you which way to move it before you commit.

6 — Despatch with the full record

Prior-contents sheet, wash record with logged parameters, leak test with actual numbers, UN plate photograph, component list, passport ID. One email, with the containers.

7 — Take-back, whenever that is

Months or years later, email the cage IDs. We collect and we pay, including for units that will only be broken for material. The record is still on file for seven years.

How it goes

Selling us your empties, in six steps.

We buy containers in any condition, including units that will fail every test. Material has value, and a collection that only takes the good ones leaves you with a disposal problem.

1 — Count and name the cargo

How many units, what size, and what was in them — product name and the company that filled them. The cargo decides the price and whether we can take them at all; the condition decides the rest.

2 — Photographs, rough is fine

A phone photograph of the stack and a couple of close-ups of the worst units. We are not grading from photographs, we are checking for the obvious disqualifiers before sending a truck.

3 — Written offer, per unit, by condition band

Not one number for the lot. Good units, utility units and reclaim units are priced separately, so you can see what you are being paid for rather than taking an average on trust.

4 — We schedule onto a lane

If you are on one of our six weekly routes, collection is usually inside the week and costs nothing. Further out we combine with a delivery going your way, which is what backhaul utilisation of 41% is for.

5 — Weighed and counted on arrival

Yard scale, against the manifest. Any discrepancy comes back to you with the scale ticket, in both directions — we have paid out more than was offered more than once.

6 — Payment, and a disposition record

Payment on agreed terms, plus a written record of where your units actually went: resold, rebottled, upcycled, recycled to material, or the residual fraction. Several customers use that record in their own reporting, which is why it exists in that format.

Measured, not estimated
22point intake inspection on every unit
44–54cage weld nodes counted individually
4,118new bottles fitted to reclaimed cages in 2025
41%backhaul utilisation on our own fleet
Deep FAQ · commercial

Commercial questions.

What is the most expensive mistake buyers make?

Specific gravity, by a wide margin, and it is never the container that fails. A 275-gallon tote of 50% caustic soda grosses 3,637 lb rather than 2,420. What fails is a forklift, a racking beam or a warehouse floor rated for the water figure.

Second place is buying Grade A for a job Grade C does. Third is ordering twenty-two units. All three cost more than the containers did.

Can I rent instead of buying?

We do not rent, and the arithmetic is why: a reclaimed tote costs a fraction of a new one and holds residual take-back value at end of life, so for almost every use case buying and selling back beats renting.

Where people genuinely want rental, what they usually want is a scheduled programme — units delivered when needed, collected when finished, credited on return. That we do, and it behaves like rental on your cash flow without the premium.

Why is one supplier's Grade A cheaper than another's?

Because 'Grade A' is not a standard. It is whatever each supplier means by it, and the only way to compare two of them is to ask what would disqualify a unit from that grade and what records come with it.

A washed unit with one documented food cargo, a logged Route 3 wash, a new gasket and a leak test with numbers on it is a different object from a rinsed unit that looked clean. Both get called Grade A. One of them costs forty percent more and is worth it; the other is a gamble priced like a certainty.

Is it cheaper to buy twenty or to buy five, four times?

Twenty, nearly always, and the reason is freight rather than any volume discount on the containers. Twenty units fill the floor of a 53-foot van, so the freight per unit is at its lowest point on the whole curve.

The cliff is just past it: twenty-two units pays for two trailers to move two containers. If your number is anywhere near a trailer boundary, tell us it is flexible and we will tell you which way to move it.

Do you ever tell people to buy a cheaper grade?

Constantly, and it is the most reliable sales tactic we have. Roughly half the enquiries that ask for food-grade are for site water, dust suppression, ballast or fabrication, where Grade C does the same job for about a third of the price and lasts exactly as long under that treatment.

The money we lose on the first order we get back on the next four, and it means that when we do say you need rebottled, you can believe us.

What does take-back actually pay?

It depends on condition band and on what the cargo was, and we quote it per unit rather than as one number for the lot — good units, utility units and reclaim units priced separately so you can see what you are being paid for.

We pay for units that will fail every test, because a cage is 55 lb of steel at 92% recovery and a bottle is 42 lb of HDPE at 68%. Buying that material from you is cheaper for us than buying it on the open market, which is the whole economic argument for a take-back programme existing.

Why are containers and freight on separate lines?

Because a single delivered number hides which of a dozen variables you are paying for, and makes comparing two quotes impossible. Grade, wash route, hardware, pallet base, plate status, lane, season and quantity all move independently.

It also means that when you come back in six months, we can tell you whether the price moved because resin moved or because diesel moved. If a quote you are comparing does not split them, ask — the answer tells you something either way.

Procedure

Storing and stacking: the rules, and why each one exists.

Most storage damage we see on returned units comes from four or five decisions, all of which look harmless at the time.

Read the plate before you stack anything

The permissible superimposed load is marked on the UN plate. A zero means do not stack, even empty. Where a figure exists, it assumes a container at normal temperature on level ground with an evenly distributed load above it — not one in July sun, not one on a tilt, not one with a second unit landed on a corner.

Filled stacking

Two high, same footprint, same size, directly aligned cage on cage, on flat bearing ground, below 100 °F ambient. Above 100 °F derate by half; above 120 °F do not stack at all. Never stack a filled 275 on a filled 330, never stack across different footprints, and never stack onto a unit whose cage has cracked nodes or an out-of-square diagonal.

Empty stacking

Four high is routine for transport and two to three high is sensible for standing storage, which is how a 53-foot trailer takes forty empties against twenty filled. Empty does not mean weightless: an empty 275 is still 127 lb on top of whatever is under it.

Racking

An IBC in a rack is held by its base, and the rack needs to be rated for the real gross weight — which means net volume times the actual specific gravity of your cargo, plus tare. A 275 of 50% caustic is 3,637 lb, not 2,420. Racking failures in this trade are almost always a specific gravity arithmetic error rather than a rack defect.

Outdoors

Black or painted bottles only, if the unit is going to live outside. Translucent HDPE in the open loses roughly ten percent of its wall on the sun face in five Michigan years, with the shadow pattern of the cage printed into the plastic where the tubes shaded it. Keep units off bare soil, on gravel or pavers, where meltwater drains away from the base rather than freezing around it.

Secondary containment

Decided by your cargo and your jurisdiction, not by the container. If you need it, size it for the largest single container plus a margin, and remember that a spill pallet rated for a drum is not rated for an IBC.

The boring one that matters

Valve closed, solid cap on, dust cap fitted, in storage. Every time. A valve stored open takes a compression set in the seat and weeps when you finally close it, and that is the single most common post-delivery complaint in this trade.

Two more

The same containers, different weather.

Wide view of a tote yard at first light, long rows of containers with stacked units and a city skyline behind.
First light over the intake rows. Stacked empties on the left, graded stock on the right, everything on a numbered bay.
Rows of white caged IBC totes stacked two high on a concrete apron beside an open warehouse door.
Outbound bays beside the wash house. Caps, valves and dust caps are fitted before a unit is allowed into this row.

“Nobody has ever called us about a container failing. They call about a forklift, a rack or a floor, and it is always the same arithmetic: they multiplied gallons by 8.34 and the cargo was not water.”

Sales desk, Livonia
Deeper reference
camlock type DCS75×6tri-clampSG 1.53headspace 15%freeze crackchalkingghostingregrind68% HDPE recovery92% steel recoverybackhaullane dayload planpassport IDtake-back credit31HA1packing group Y
Still deciding?

Send us the cargo, not the grade.

Tell us what is going in the container and what you are doing with it, and we will name the grade, say what would disqualify a unit from it, and tell you if something cheaper does the job. That last part is why people come back.

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